Smoke Extraction AHU System Design

Smoke Extraction AHU System Design


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Smoke Extraction AHU System Design: Statutory Standards 2026

In the 2026 Malaysian engineering landscape, Smoke Extraction AHU System Design (commonly referred to as Smoke Spill Systems) is governed by the Uniform Building By-Laws (UBBL) 2026 and MS 1780:2017/2026. These systems are specialized life-safety assets designed to remove smoke from fire zones—such as large open-plan offices, malls, or basements—to maintain tenable conditions for evacuation.

At EKG (Malaysia) SDN BHD, we design these systems to be Sterile, Silent, and Statutory-Compliant, ensuring they function as high-performance extraction units during an emergency.


1. The Design Mandate: Extraction vs. Purging

As of February 3, 2026, JBPM (BOMBA) requires a clear distinction in the design phase between systems intended for active fire fighting and those for post-fire cleanup.

  • Extraction Rate: Under MS 1780, a smoke extraction system must provide a minimum of 10 Air Changes Per Hour (ACH) for the largest fire compartment it serves.

  • Temperature Rating: The entire air path—including the fan, motor, and casing—must be certified to operate at 250°C for a minimum of 120 minutes (FRP 120).

  • Pressure Management: The design must ensure that the extraction does not create a pressure differential so high that occupants cannot open exit doors (typically limited to 110N of force).


2. Core Engineering Components

A Smoke Extraction AHU differs significantly from a standard cooling unit in its materiality and fail-safe logic.

Component 2026 Engineering Standard Purpose
High-Temp Motor Class H Insulation / IP55 Ensures the fan continues to run even as the ambient air reaches 250°C.
Fire-Rated Ducting MS 2586:2026 (1.2mm min) Prevents duct collapse and ensures smoke is vented safely out of the building.
VFD "Fire Mode" Hard-wired Override Bypasses all internal thermal protection to keep the fan running until structural failure.
Fire Dampers MS 558:2024 Certified Note: Traditional fire dampers are typically omitted in smoke spill paths to prevent accidental closure during extraction.

3. Functional Design Sequence (The "Kill-Signal" Protocol)

The integration with the Fire Alarm Monitoring System (FAMS) is the most critical aspect of the design:

  1. Detection: A signal is received from the building's fire panel or localized Duct Smoke Detectors.

  2. Comfort AC Shutdown: All standard AHUs receive an Automatic Fire Signal AHU Shut-off to stop the spread of smoke.

  3. Extraction Initiation: The Smoke Extraction fan ramps up to 100% capacity within 60 seconds.

  4. Make-Up Air Interlock: Motorized fresh air louvers or dedicated make-up air fans must activate to replace the extracted air, preventing a vacuum effect.


4. Statutory Commissioning & AHU Safety Permit

To finalize the design, EKG engineers coordinate the official witness test with BOMBA:

  • Smoke visualization Test: Using non-toxic smoke bombs to verify the effective extraction path and ensure no "dead zones" where smoke could accumulate.

  • Static Pressure Audit: Verification that the fan can overcome the resistance of fire-rated ducting and high-temperature louvers.

  • Digital Twin Handover (LOD 500): Design parameters and commissioning logs are uploaded to the building’s Digital Birth Certificate for the 5-year periodic statutory audit.


5. Why Partner with EKG (Malaysia) SDN BHD?

  • Technical Integrity: Our designs are led by mechanical specialists who understand the complex relationship between thermodynamics, fluid dynamics, and active fire protection.

  • EECA 2024 Alignment: We utilize high-efficiency axial or centrifugal fans that meet energy benchmarks during non-emergency "Air Purge" cycles.

  • GITA Support: Documented compliance with 2026 BOMBA standards is essential for claiming the 100% Green Investment Tax Allowance.

Is your smoke extraction system a life-safety asset or a statutory liability? Contact EKG (Malaysia) SDN BHD today for a specialized Statutory Smoke Extraction System Design Review.


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